Get Vauxhall Opel Astra and Zafira (Diesel R to W Registration) PDF

By Martynn Randall, A.K. Legg

ISBN-10: 1859607977

ISBN-13: 9781859607978

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Extra info for Vauxhall Opel Astra and Zafira (Diesel R to W Registration) Service and Repair Manual (Haynes Manuals)

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3 Unless specific instructions to the contrary are supplied with the tester, observe the following points: a) The battery must be in a good state of charge, the air filter must be clean, and the engine should be at normal operating temperature. 6) All the glow plugs should be removed before starting the test (see Chapter 58). c) Release the retaining clip and disconnect the wiring connector from the fuel injection pump control unit (see Chapter 4A) to prevent the engine from running or fuel from being discharged.

15 It is now necessary to set the position of the camshaft using a DTI (Dial Test Indicator) gauge. Vauxhall specify the use of tool No KM 661-1 to support the DTI and allow it to move across the camshaft housing without changing height relative to the housing top surface. The tool has locating pins on the underside, which engage with the threaded holes in the housing top surface. There are two sets of pins set 10 mm apart, so that the tool can be accurately in one of two positions, in order to take two readings with the DTI (see illustration).

Oil cooler - removal and refitting ........................... Oil pump - removal, inspection and refitting .................. Oil pump seal - renewal .................................. Sump - removal and refitting .............................. Timing belt - removal and refitting .......................... Timing belt covers - removal and refitting .................... Timing belt tensioner and sprockets - removal and refitting ...... Top dead centre (TDC) for No 1 piston - locating ..............

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Vauxhall Opel Astra and Zafira (Diesel R to W Registration) Service and Repair Manual (Haynes Manuals) by Martynn Randall, A.K. Legg


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